WOODEN-SHELL THERMO ENCLOSURE FOR BARCO QDX-4K45

WOODEN-SHELL THERMO ENCLOSURE FOR BARCO QDX-4K45

Architectural All-Weather Housing for Outdoor 3D Mapping

WHERE HERITAGE CRAFTSMANSHIP MEETS DIGITAL PERFORMANCE

Introducing the world’s first wooden-shell all-weather projector enclosure, engineered exclusively for the Barco QDX-4K45 4K laser projector. Designed for outdoor 3D mapping in environmentally sensitive, historically protected, or architecturally curated sites, this housing provides full IP65-rated environmental protection within a hand-finished wood exterior—blending advanced thermal management with natural aesthetics.


DESIGN PHILOSOPHY: INVISIBLE TECHNOLOGY, VISIBLE CRAFTSMANSHIP

This is not wood veneer. This is a dual-shell system: an inner aluminum IP65-rated thermal enclosure housed within a custom-fabricated external wooden shell. The result is a projection system that disappears into wooden façades, park structures, heritage buildings, or luxury outdoor venues without industrial visual intrusion.


TECHNICAL CORE: FULLY SEALED INNER ENCLOSURE

Military-Grade Environmental Protection

  • IP65 Sealed Inner Chamber – Aluminum alloy enclosure with silicone gasketing, protecting the Barco QDX-4K45 from rain, dust, and humidity.

  • Active Thermal Control – Dual-zone cooling/heating system maintains 22°C ±2°C internally in ambient conditions from -20°C to +45°C.

  • Condensation Management – Humidity sensors and localized lens heating prevent fogging during temperature swings.

Barco QDX-4K45 Optimization

  • Custom Vibration-Isolated Mount – Precision frame eliminates resonance, critical for sharp 4K mapping.

  • Direct Airflow Channels – Laser engine and light path receive dedicated cooling.

  • 4K Optical Window – German Schott B270 optical glass with nano-coating for zero distortion.


EXTERNAL SHELL: ARCHITECTURAL WOOD FINISH

Material & Craft Options

  • Premium Hardwoods – Teak, cedar, oak, or Accoya® (chemically modified for weather resistance).

  • Traditional Joinery – Mortise-and-tenon, dovetail, or concealed fastener construction.

  • Finish Treatments – Natural oil, marine-grade varnish, charred Shou Sugi Ban, or pigmented stain.

  • Custom Architectural Matching – Wood species, profile, and finish tailored to blend with existing structures.

Functional Wood Design

  • Ventilated Rain Screen – Wooden louver system conceals IP65 vents and heat exchangers.

  • Hidden Access Panels – Magnetic or discreet latch openings for service.

  • Integrated Mounting Rails – Steel substructure embedded within wood for secure installation.


PERFORMANCE FOR 3D MAPPING SHOWS

Stability & Precision

  • Wind-Resistant Profile – Aerodynamic wooden cowling reduces wind load by 40% vs. standard enclosures.

  • Thermal Buffer Effect – Wood shell provides natural insulation, reducing HVAC cycling.

  • Vibration Dampening – Wood’s natural mass absorbs external vibration for rock-solid 4K alignment.

Show-Ready Features

  • Blackout Interior – Felt-lined wood interior eliminates internal light reflection.

  • Quick-Disconnect Power – Hidden weatherproof connectors within wooden access hatches.

  • Remote Monitoring – Wireless sensors track internal temperature/humidity through wood shell.


TECHNICAL SPECIFICATIONS

LayerSpecification
Inner EnclosureAluminum IP65, active thermal control (-20°C to +45°C operation)
External Shell25mm thick hardwood (teak/cedar/oak), marine-grade finish
Projector CompatibilityBarco QDX-4K45 (45,000 lumens, 4K)
Cooling Capacity12000 BTU/hr dual-zone HVAC
Viewing Window8mm Schott B270 optical glass, AR-coated, heated
Power400V 3-phase 32A or 240V single-phase 50A
Dimensions (External)1500mm W × 900mm H × 1200mm D (customizable)
Weight~280 kg (enclosure + projector + wood shell)

REAL PHOTOS


APPLICATIONS: WHERE FORM MEETS FUNCTION

  • UNESCO Heritage Sites – Projection mapping on protected historical buildings

  • National Parks & Reserves – Nature-integrated installations without visual pollution

  • Luxury Resorts & Golf Courses – High-end aesthetic alignment

  • Architectural 3D Mapping – Blending with timber-framed or wooden structures

  • Premium Brand Activations – Temporary installations requiring sophisticated aesthetics

  • Public Art in Sensitive Landscapes – Minimal visual impact, maximum performance


INSTALLATION & MAINTENANCE

Site-Sensitive Deployment

  • Non-Invasive Mounting – Custom brackets designed for existing wooden structures

  • Preservation Compliance – Installation methods approved for heritage conservation

  • Seasonal Wood Care – Included maintenance guide for wood preservation

Service Design

  • Front Service Access – Entire wooden front panel hinges open for full projector access

  • Filter Replacement Hatches – Discreet side panels for monthly maintenance

  • Wood Refinishing Kits – Available for long-term aesthetic preservation


CUSTOMIZATION PROCESS

  1. Site & Material Consultation – Select wood species and finish based on environment

  2. Heritage/Architectural Approval – Submit designs for planning permission

  3. Dual-Layer Fabrication – Inner enclosure and wood shell built in parallel

  4. Integrated Assembly – Full system testing before delivery

  5. On-Site Installation – Specialist team handles sensitive site requirements


WHY CHOOSE WOODEN-SHELL ENCLOSURE?

  1. Aesthetic Stealth – Technology disappears into wooden environments

  2. Environmental Harmony – Natural material with lower visual and carbon impact

  3. Professional Performance – Full industrial protection behind beautiful exterior

  4. Cultural Sensitivity – Enables projection in previously restricted locations

  5. Investment Preservation – Protects both projector and architectural integrity


This is not a projector box. This is a dialogue between digital light and natural material—enabling spectacular 3D mapping where conventional enclosures would be rejected.

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