WOODEN-SHELL THERMO ENCLOSURE FOR BARCO QDX-4K45
Architectural All-Weather Housing for Outdoor 3D Mapping
WHERE HERITAGE CRAFTSMANSHIP MEETS DIGITAL PERFORMANCE
Introducing the world’s first wooden-shell all-weather projector enclosure, engineered exclusively for the Barco QDX-4K45 4K laser projector. Designed for outdoor 3D mapping in environmentally sensitive, historically protected, or architecturally curated sites, this housing provides full IP65-rated environmental protection within a hand-finished wood exterior—blending advanced thermal management with natural aesthetics.
DESIGN PHILOSOPHY: INVISIBLE TECHNOLOGY, VISIBLE CRAFTSMANSHIP
This is not wood veneer. This is a dual-shell system: an inner aluminum IP65-rated thermal enclosure housed within a custom-fabricated external wooden shell. The result is a projection system that disappears into wooden façades, park structures, heritage buildings, or luxury outdoor venues without industrial visual intrusion.
TECHNICAL CORE: FULLY SEALED INNER ENCLOSURE
Military-Grade Environmental Protection
IP65 Sealed Inner Chamber – Aluminum alloy enclosure with silicone gasketing, protecting the Barco QDX-4K45 from rain, dust, and humidity.
Active Thermal Control – Dual-zone cooling/heating system maintains 22°C ±2°C internally in ambient conditions from -20°C to +45°C.
Condensation Management – Humidity sensors and localized lens heating prevent fogging during temperature swings.
Barco QDX-4K45 Optimization
Custom Vibration-Isolated Mount – Precision frame eliminates resonance, critical for sharp 4K mapping.
Direct Airflow Channels – Laser engine and light path receive dedicated cooling.
4K Optical Window – German Schott B270 optical glass with nano-coating for zero distortion.
EXTERNAL SHELL: ARCHITECTURAL WOOD FINISH
Material & Craft Options
Premium Hardwoods – Teak, cedar, oak, or Accoya® (chemically modified for weather resistance).
Traditional Joinery – Mortise-and-tenon, dovetail, or concealed fastener construction.
Finish Treatments – Natural oil, marine-grade varnish, charred Shou Sugi Ban, or pigmented stain.
Custom Architectural Matching – Wood species, profile, and finish tailored to blend with existing structures.
Functional Wood Design
Ventilated Rain Screen – Wooden louver system conceals IP65 vents and heat exchangers.
Hidden Access Panels – Magnetic or discreet latch openings for service.
Integrated Mounting Rails – Steel substructure embedded within wood for secure installation.
PERFORMANCE FOR 3D MAPPING SHOWS
Stability & Precision
Wind-Resistant Profile – Aerodynamic wooden cowling reduces wind load by 40% vs. standard enclosures.
Thermal Buffer Effect – Wood shell provides natural insulation, reducing HVAC cycling.
Vibration Dampening – Wood’s natural mass absorbs external vibration for rock-solid 4K alignment.
Show-Ready Features
Blackout Interior – Felt-lined wood interior eliminates internal light reflection.
Quick-Disconnect Power – Hidden weatherproof connectors within wooden access hatches.
Remote Monitoring – Wireless sensors track internal temperature/humidity through wood shell.
TECHNICAL SPECIFICATIONS
| Layer | Specification |
|---|---|
| Inner Enclosure | Aluminum IP65, active thermal control (-20°C to +45°C operation) |
| External Shell | 25mm thick hardwood (teak/cedar/oak), marine-grade finish |
| Projector Compatibility | Barco QDX-4K45 (45,000 lumens, 4K) |
| Cooling Capacity | 12000 BTU/hr dual-zone HVAC |
| Viewing Window | 8mm Schott B270 optical glass, AR-coated, heated |
| Power | 400V 3-phase 32A or 240V single-phase 50A |
| Dimensions (External) | 1500mm W × 900mm H × 1200mm D (customizable) |
| Weight | ~280 kg (enclosure + projector + wood shell) |
REAL PHOTOS
APPLICATIONS: WHERE FORM MEETS FUNCTION
UNESCO Heritage Sites – Projection mapping on protected historical buildings
National Parks & Reserves – Nature-integrated installations without visual pollution
Luxury Resorts & Golf Courses – High-end aesthetic alignment
Architectural 3D Mapping – Blending with timber-framed or wooden structures
Premium Brand Activations – Temporary installations requiring sophisticated aesthetics
Public Art in Sensitive Landscapes – Minimal visual impact, maximum performance
INSTALLATION & MAINTENANCE
Site-Sensitive Deployment
Non-Invasive Mounting – Custom brackets designed for existing wooden structures
Preservation Compliance – Installation methods approved for heritage conservation
Seasonal Wood Care – Included maintenance guide for wood preservation
Service Design
Front Service Access – Entire wooden front panel hinges open for full projector access
Filter Replacement Hatches – Discreet side panels for monthly maintenance
Wood Refinishing Kits – Available for long-term aesthetic preservation
CUSTOMIZATION PROCESS
Site & Material Consultation – Select wood species and finish based on environment
Heritage/Architectural Approval – Submit designs for planning permission
Dual-Layer Fabrication – Inner enclosure and wood shell built in parallel
Integrated Assembly – Full system testing before delivery
On-Site Installation – Specialist team handles sensitive site requirements
WHY CHOOSE WOODEN-SHELL ENCLOSURE?
Aesthetic Stealth – Technology disappears into wooden environments
Environmental Harmony – Natural material with lower visual and carbon impact
Professional Performance – Full industrial protection behind beautiful exterior
Cultural Sensitivity – Enables projection in previously restricted locations
Investment Preservation – Protects both projector and architectural integrity
This is not a projector box. This is a dialogue between digital light and natural material—enabling spectacular 3D mapping where conventional enclosures would be rejected.







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